Color Steel Tile Machine

Color Steel Tile Machine is a kind of equipment used to roll-form color-coated steel plates to make color steel tiles.It is widely used in the construction industry.The following is a detailed introduction:

Structural composition

Feeding device:responsible for smoothly feeding the color-coated steel plates into the machine,usually including a feed rack and a leveling mechanism.The feed rack can carry heavy steel coils,and the leveling mechanism can perform preliminary leveling on the steel plates to ensure the flatness of the steel plates entering the forming device.

Forming device:It is the core part,consisting of multiple rollers and molds.The rollers are arranged in a specific shape and order,and are driven to rotate by the motor drive and transmission system to gradually bend the color-coated steel plates into the required color steel tile shape.The mold determines the specific version and size of the color steel tile.

Cutting device:After the color steel tile is formed to the set length,it is cut.Common cutting methods include hydraulic cutting and mechanical cutting.Hydraulic cutting has the advantages of large cutting force and smooth incision,while mechanical cutting has a simple structure and low cost.

Conveying device:The cut color steel tiles are conveyed to the next process or designated position.Belt conveying,chain conveying or roller conveying can be used to ensure the smooth conveying of color steel tiles.

Control system:PLC or industrial computer control can be used to realize automatic operation and precise control of the equipment.The operator can set production parameters such as tile type selection,production speed,cutting length,etc.through the operation panel,and it also has fault diagnosis function.

Working principle

The color steel tile machine feeds the color-coated steel plate into the forming device through the feeding device.In the forming device,the steel plate is gradually bent and pressed under the action of a series of rollers to form the required waveform or other shape.The formed color steel tile continues to be conveyed forward.When the set length is reached,the cutting device starts to cut the color steel tile.Then,the conveying device sends the cut color steel tile out of the equipment to complete the production process.

Features

High production efficiency:The use of advanced transmission system and automatic control technology can produce color steel tiles quickly and continuously,improving production efficiency.For example,the forming speed of the YX25-210-840 color steel tile forming machine can reach 20m/min.

Diverse product specifications:By replacing different molds,color steel tiles of various shapes and sizes can be produced,such as corrugated tiles,trapezoidal tiles,glazed tiles,etc.Special specifications of color steel tiles can also be customized according to customer needs to meet the needs of different construction projects.

Easy operation:The structure is relatively simple and easy to operate.Operators who have undergone simple training can operate proficiently.At the same time,the control system has a good human-machine interface,which is convenient for parameter setting and equipment monitoring.

Stable quality:The equipment uses high-precision rollers and molds,and the manufacturing process is exquisite,which can ensure the dimensional accuracy and molding quality of color steel tiles.The produced color steel tiles have a flat surface,uniform peaks and troughs,and tight connections,and have good waterproof,windproof and corrosion resistance.

Environmental protection and energy saving:The noise generated during operation is low,and the use of energy-saving motors and optimized transmission systems reduces energy consumption,which meets the requirements of environmental protection and energy saving.

Technical parameters

Feed width:Generally between 600-1250mm,the common ones are 1000mm,etc.Different feed widths determine the maximum width of color steel tiles that can be produced.

Profile thickness:usually 0.2-0.8mm,color-coated steel plates of appropriate thickness can be selected for production according to actual needs.

Forming speed:generally between 5-20m/min,the specific speed depends on factors such as the model,power of the equipment and the complexity of the color steel tile produced.

Host power:the common host power is between 3-15kW,the hydraulic shearing power is generally between 3-5kW,and the total power is usually around 10-20kW.

Maintenance

Daily cleaning:After the production is completed,dust,oil stains,metal debris and other impurities on the surface of the equipment should be cleaned in time to prevent them from entering the equipment and affecting normal operation.Pay special attention to cleaning the rollers and molds of the forming device,which can be wiped with special cleaning agents and soft cloth.

Lubrication and maintenance:Regularly lubricate the transmission parts,bearings,chains,gears,etc.of the equipment.Generally,add lubricating oil or grease every 8-10 hours of work to reduce wear,reduce noise and extend the service life of the equipment.

Roller and die maintenance:Check the wear of the rollers and dies regularly.If scratches,deformation or severe wear are found on the surface,they should be repaired or replaced in time.At the same time,the rollers and dies should be cleaned and maintained regularly to prevent rust and corrosion.

Electrical system maintenance:Check the electrical circuits regularly to see if there are any aging or damage,and replace the problematic wires and cables in time.Check the electrical components of the control system to ensure good contact and no abnormal conditions such as overheating or sparking.Clean the dust in the control cabinet to maintain a good heat dissipation environment.

Regular calibration and debugging:Calibrate and debug the equipment regularly to check whether the various parameters of the equipment meet the requirements,such as forming speed,cutting length,tile size,etc.,to ensure the normal operation of the equipment and the stability of product quality.