Partition Keel Machine

;

The partition keel machine is a professional equipment used to produce partition keels.The following is a detailed introduction:

Structural composition

Unwinder:used to place and unfold metal coils,such as steel strips,etc.,usually equipped with a brake device and a tension control system to ensure the stability and tension uniformity of the coils during transportation.

Guide frame:straighten and guide the metal strip entering the forming host,ensure the flatness and entry angle of the strip,and reduce deviation and deformation during the forming process.

Forming host:the core part,composed of multiple rollers and molds,drives the rollers to rotate through the motor drive and transmission system,and gradually bends and forms the metal strip into the required partition keel shape.

Cutting system:according to the set length requirements,the formed partition keel is cut,and hydraulic shearing,mechanical shearing and other methods can be used to ensure the flatness of the cutting surface and the accuracy of the size.Common cutting knife materials include Cr12Mov,etc.,and the shearing life can exceed 1 million times.

Control system:PLC control system is generally used to realize automatic operation and precise control of equipment,including setting and monitoring of parameters such as production speed,cutting length,roller adjustment,etc.,and it also has fault diagnosis and alarm functions.

Product output table:used to collect the cut partition keels for easy sorting and handling,and can be designed into automatic stacking or manual handling as needed.

Working principle

During operation,the metal coil is first installed on the unwinder,and the metal strip is introduced into the forming main machine through the guide frame.In the forming main machine,the metal strip is gradually bent and formed according to the pre-designed mold shape under the action of a series of rollers to form the required partition keel shape.The formed keel continues to be transported forward to the cutting system and cut according to the set length.Finally,the cut keel is transported to the product output table for collection and sorting.

Features

High production efficiency:using advanced transmission system and automatic control technology,the production speed is fast,and it can meet the needs of large-scale production.

High product precision:equipped with precision rollers and molds,as well as advanced control systems,it can ensure the dimensional accuracy and shape accuracy of the partition keel,and improve the installation quality and stability of the partition wall.

Easy to operate:The structure is relatively simple and easy to operate.Operators who have received simple training can operate it proficiently.At the same time,the control system has a good human-machine interface,which is convenient for parameter setting and equipment monitoring.

Wide range of applications:By replacing different rollers and molds,partition keels of various shapes and specifications can be produced,such as C-type,U-type,T-type,etc.,and special-shaped keels can be customized according to customer needs to meet the needs of different building partition walls.

Stable and reliable quality:The equipment adopts high-quality materials and advanced manufacturing technology,has high strength and rigidity,can operate stably for a long time,and ensure the stability of product quality.

Technical parameters

Rolling capacity:The width of the plate that can be rolled is usually less than or equal to 150mm,and the thickness of the plate is generally between 0.3-1.5mm.

Production speed:Generally around 6-13 meters/minute,the specific speed depends on factors such as the model,power of the equipment and the complexity of the keel version produced.

Total installed capacity:about 5.5kW-7.5kW,the main engine power is generally between 3-5kW,and the hydraulic shearing power is generally between 1-2kW.

Dimensions:The dimensions of equipment from different manufacturers and models vary.Generally,they are about 4.5-8.5 meters long,0.8-0.85 meters wide,and about 1.3-1.45 meters high.

Maintenance

Daily cleaning:After production,clean up dust,oil,metal debris and other impurities on the surface of the equipment in time to prevent them from entering the interior of the equipment and affecting normal operation.Pay special attention to cleaning the rollers and molds of the forming host.You can use special cleaning agents and soft cloth to wipe them.

Lubrication and maintenance:Lubricate the transmission parts,bearings,chains,gears,etc.of the equipment regularly.Generally,add lubricating oil or grease every 8-10 hours of work to reduce wear,reduce noise,and extend the service life of the equipment.

Maintenance of rollers and molds:Check the wear of rollers and molds frequently.If scratches,deformation or severe wear are found on the surface,they should be repaired or replaced in time.At the same time,clean and maintain the rollers and molds regularly to prevent rust and corrosion.

Electrical system maintenance:Check the electrical circuits regularly to see if there is aging or damage,and replace problematic wires and cables in time.Check the electrical components of the control system to ensure good contact and no abnormal conditions such as overheating or sparking.Clean the dust inside the control cabinet to maintain a good heat dissipation environment.