Gypsum board hat burr channel ceiling rolling forming machine

The method of rolling forming ceiling partition profiles:

Basic concepts

Rolling forming of ceiling and partition profiles is an advanced production technology used for manufacturing profiles for ceilings and partitions. Simply put, it is to pass metal sheets (such as aluminum alloy, steel, etc.) through a continuous set of roller molds, and gradually undergo plastic deformation under the pressure of the rollers, ultimately forming ceiling or partition profiles with specific shapes and sizes. Common profiles such as C-shaped, U-shaped, Z-shaped, etc. can be produced in this way.

production process

-Feeding: Firstly, place the rolled or cut metal sheet on the feeding device of the rolling forming equipment, and the equipment will automatically feed the sheet into the rolling system.

-Rolling forming: After the sheet enters the rolling system composed of multiple rollers, each roller has a specific shape and function. They will sequentially apply pressure to the sheet, causing it to gradually bend and form according to a predetermined trajectory. For example, to produce C-shaped profiles, the roller will first gradually bend the edges of the sheet, and then make fine adjustments to ensure the size and shape accuracy of the profile.

-Cutting: When the profile reaches the required length, the rolling forming equipment will be equipped with a cutting device to cut it. The commonly used cutting methods include sawing, shearing, etc.

-Subsequent processing: The cut profile may require some further processing, such as surface spraying, anodizing, etc., to improve its corrosion resistance, aesthetics, and other properties.

advantage

-Efficient production: Roll forming can achieve continuous production with fast production speed, greatly improving production efficiency and meeting the needs of large-scale construction projects.

-High precision: Through precisely designed roller molds and advanced control systems, rolling forming can ensure the dimensional accuracy and shape consistency of profiles, making installation more convenient and efficient.

-High material utilization rate: During the rolling forming process, there is less waste of materials, which can effectively utilize metal sheets and reduce production costs.

-Product diversification: By simply replacing different roller molds, various shapes and sizes of profiles can be produced to meet the needs of different architectural designs.

Application scenarios

Roll formed ceiling partition profiles are widely used in various construction fields, such as commercial office buildings, shopping malls, public buildings, schools, hospitals, and residential buildings. In these buildings, the suspended ceiling system used for the ceiling and the frame structure of the partition wall provide various functions such as aesthetics, solidity, sound insulation, and heat insulation for the building.